Introduction

Before You Begin

Do not use this product on machinery lacking effective point-of-operation guarding. Lack of effective point-of-operation guarding on a machine can result in serious injury to the operator of that machine.

Warning_Color.gifWARNING

UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY

oDo not use this controller and related software on equipment which does not have point-of-operation protection.

oDo not reach into machinery during operation.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

The M218 controller and related software is used to control a variety of industrial processes. The type or model of automation equipment suitable for each application will vary depending on the factors such as the control function required, degree of protection required, production methods, unusual conditions, government regulations, etc. In some applications, more than one processor may be required, as when backup redundancy is needed.

Only the user can be aware of all the conditions and factors present during the setup, operation, and maintenance of the machine; therefore, only the user can determine the automation equipment and the related safeties and interlocks which can be properly used. When selecting automation and control equipment and related software for a particular application, the user should refer to the applicable local and national standards and regulations.

In some applications, additional operator protection such as point-of-operation guarding must be provided. This is necessary if the operator's hands and other parts of the body are free to enter the pinch points or other hazardous areas where serious injury can occur. The M218 controller and related software products alone cannot protect an operator from injury. For this reason, this equipment cannot be substituted for or take the place of point-of-operation protection. Ensure that appropriate safeties and mechanical/electrical interlocks related to point-of-operation protection have been installed and are operational before placing the equipment into service. All interlocks and safeties related to point-of-operation protection must be coordinated with the related automation equipment and software programming.

Warning_Color.gifWARNING

UNINTENDED EQUIPMENT OPERATION

oUse appropriate safety interlocks where personnel and/or equipment hazards exist.

oInstall and operate this equipment in an enclosure appropriately rated for its intended environment and secured by a keyed or tooled locking mechanism.

oUse the sensor and actuator power supplies only for supplying power to the sensors or actuators connected to the module.

oPower line and output circuits must be wired and fused in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment.

oDo not use this equipment in safety-critical machine functions unless the equipment is otherwise designated as functional safety equipment and conforming to applicable regulations and standards.

oDo not disassemble, repair, or modify this equipment.

oDo not connect any wiring to unused connections, or to connections designated as No Connection (N.C.).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: Coordination of safeties and mechanical/electrical interlocks for point-of-operation protection is outside the scope of this document, and are generally not included in any wiring diagrams, installation examples, application examples, programming examples, or other represen­tations that may be included in this and other related documents.

Start-Up and Test

Before using electrical control and automation equipment for regular operation after installation, the system should be given a start-up test by qualified personnel to verify correct operation of the equipment. It is important that the arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing.

Caution_Color.gifCAUTION

EQUIPMENT OPERATION HAZARD

oVerify that all installation and set up procedures have been completed.

oBefore operational tests are performed, remove all blocks or other temporary holding means used for shipment from all component devices.

oRemove tools, meters, and debris from equipment.

Failure to follow these instructions can result in injury or equipment damage.

Follow all start-up tests recommended in the equipment documentation. Store all equipment documentation for future references.

Verify that the completed system is free from all short-circuit and grounds, except those grounds installed according to local and national regulations. If high-potential voltage testing is necessary, follow recommendations in equipment documentation to help prevent accidental equipment damage or injury.

Before energizing equipment:

oRemove tools, meters, and debris from equipment.

oClose the equipment enclosure door.

oRemove ground from incoming power lines.

oPerform all start-up tests recommended by the manufacturer.

Operation and Adjustments

There are hazards that can be encountered if this equipment is improperly operated or adjusted, regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components. It may be possible to mis-adjust this equipment and thereby producing unintended consequences. Only those operational adjustments actually required by the operator should be accessible to the operator. Access to other controls should be restricted to prevent unauthorized changes in operating characteristics or machine behavior. Restrict access to such adjustments only to qualified personnel familiar with the machinery used and the instructions of the equipment manufacturers for all of the electrical equipment employed. Use the instructions from the manufacturers as a guide for functional, electrical, or other like adjustments.