Sensor Cables

Overview

The sensor cables are used to:

oConnect the sensors to the analog inputs of the TM7 I/O blocks

oConnect the actuators to the analog outputs of the TM7 I/O blocks

oConnect the fast digital signals to the fast inputs or outputs of the TM7 I/O blocks

The following figure shows sensor cables used in TM5/TM7 configurations:

G-SE-0014236.2.gif-high.gif

 

1   Sensor cable for TM7 Sercos III Bus Interface I/O block and TM7 digital I/O block

2   Sensor cable for TM7 analog I/O block

Ordering Information

Length

Short Description, Reference

M 12 Cable for Analog I/O

M 12 Cable for Digital I/O

M 8 Cable for Digital I/O

0.5 m (1.6 ft)

XZ CP1564L05

XZ CP2737L05

1 m (3.3 ft)

XZ CP1564L1

XZ CP2737L1

2 m (6.6 ft)

TCSXCN2M2SA

TCSXCN1M2SA

XZ CP1564L2

XZ CP2737L2

5 m (16.4 ft)

TCSXCN2M5SA

TCSXCN1M5SA

15 m (49.2 ft)

TCSXCN2M15SA

TCSXCN1M15SA

Dimensions and Pin Assignment

TCSXCN2M••SA

G-SE-0007403.1.gif

 

 

 

TCSXCN1M••SA

G-SE-0007404.1.gif

 

 

 

XZ CP1564L••

G-SE-0007837.1.gif

 

 

 

XZ CP2737L••

G-SE-0007836.1.gif

 

 

 

TCSXCN2M••SA and TCSXCN1M••SA Cable Characteristics

The table below describes the characteristics of the individual wire of the cable:

Characteristics

Specifications

Conductor cross section (gauge)

0.34 mm2 (AWG 22)

Material insulation

Polypropylene (PP)

Material filler

Polyethylene (PE)

Core diameter including insulation

1.27 mm (0.05 in.) ± 0.02 mm (0.0008 in.)

Electrical resistance (at 20 °C (68 °F))

≤ 0.058 Ω/m (0.018 Ω/ft)

Insulation resistance (at 20 °C (68 °F))

≥ 100 GΩ*km (328 TΩ*ft)

Nominal voltage

300 V

Test voltage conductor

3000 Vdc x 1 s

The table below describes the general characteristics of the cable:

Characteristics

Specification

Cable type

Special PUR black shielded

Conductor material

Bare Cu litz wires

Shield

Braided copper wires

External cable diameter

5.9 mm (0.23 in.)

Minimum curve radius

59 mm (2.32 in.)

Wire colors

Brown, white, blue, black, gray

External sheath, color

Black-gray RAL 7021

Cable weight

48 kg/km (1.55 lb/ft)

Number of bending cycles

4 million

Traversing path

10 m (32.8 ft)

Traversing rate

3 m/s (9.8 ft/s)

Acceleration

10 m/s2 (32.8 ft/s2)

M12 fastening torque

Maximum 0.4 Nm (3.5 lbf-in)

The following table lists the environmental characteristics of the cable:

Characteristics

Specification

Operating temperature

– 5...80 °C (23...176 °F)

Storage temperature

– 40...80 °C (– 40...176 °F)

Special properties

Flexible cable conduit capable

Silicone-free

Free of substances which would hinder coating with paint or varnish

Flame resistance

As per UL-Style 20549

Freedom from halogen

As per DIN VDE 0472 part 815

Resistance to oil

Complying with DIN EN 60811-2-1

Other resistance

Resistant to acids, alkaline solutions and solvents

Hydrolysis and microbe resistant

WEEE/RoHS

Compliant

XZ CP1564L•• Cable Characteristics

The following table describes the characteristics of the individual wire of the cable:

Characteristics

Specifications

Conductor cross section (gauge)

4 x 0.34 mm2 (AWG 22) and 1 x 0.5 mm2 (AWG 20)

Material insulation

PVC

Insulation resistance (at 20 °C (68 °F))

> 1 GΩ

Nominal current

4 A

Nominal voltage

30 Vac, 36 Vdc

Contact resistance

≤ 5 mΩ

Insulation voltage

2500 Vdc

The following table lists the general characteristics of the cable:

Characteristics

Specification

Cable type

Special PUR black shielded

External cable diameter

5.2 mm (0.20 in.)

Minimum curve radius

52 mm (2.05 in.)

Wire colors

Brown, black/white, blue, black, yellow/green

External sheath, color

Black

Cable weight

XZ CP1564L05

0.040 kg (0.09 lb)

XZ CP1564L1

0.065 kg (0.14 lb)

XZ CP1564L2

0.115 kg (0.25 lb)

Tensile strength

20...45 N/mm2 (2901...6527 lbf/in2)

M12 fastening torque

Maximum 0.4 Nm (3.5 lbf-in)

The following table lists the environmental characteristics of the cable:

Characteristics

Specification

Operating temperature

–5...90 °C (23...194 °F)

Storage temperature

–35...100 °C (–31...212 °F)

Special properties

Flexible cable conduit capable

Silicone-free

Without unmoulding agent

Flame resistance

C2 conforming to NF C 32-070

Freedom from halogen

As per DIN VDE 0472 part 815

Other resistance

Resistant to soluble, mineral or synthetic oil at 90 °C (194 °F)

WEEE/RoHS

Compliant

XZ CP2337L•• Cable Characteristics

The following table describes the characteristics of the individual wire of the cable:

Characteristics

Specifications

Conductor cross section (gauge)

0.34 mm2 (AWG 22)

Material insulation

PVC

Insulation resistance (at 20 °C (68 °F))

> 1 GΩ

Nominal current

4 A

Nominal voltage

60 Vac, 75 Vdc

Contact resistance

≤ 5 mΩ

Insulation voltage

2500 Vdc

The following table lists the general characteristics of the cable:

Characteristics

Specification

Cable type

Special PUR black shielded

External cable diameter

5.2 mm (0.20 in.)

Minimum curve radius

52 mm (2.05 in.)

Wire colors

Brown, blue, black

External sheath, color

Black

Cable weight

XZ CP2737L05

0.030 kg (0.07 lb)

XZ CP2737L1

0.050 kg (0.11 lb)

XZ CP2737L2

0.080 kg (0.18 lb)

Tensile strength

20...45 N/mm2 (2901...6527 lbf.in2)

M8 fastening torque

Maximum 0.2 Nm (1.8 lbf-in)

The following table lists the environmental characteristics of the cable:

Characteristics

Specification

Operating temperature

–5...90 °C (23...194 °F)

Storage temperature

–35...100 °C (–31...212 °F)

Special properties

Flexible cable conduit capable

Silicone-free

Without unmoulding agent

Flame resistance

C2 conforming to NF C 32-070

Freedom from halogen

As per DIN VDE 0472 part 815

Other resistance

Resistant to soluble, mineral or synthetic oil at 90 °C (194 °F)

WEEE/RoHS

Compliant

TCSXCN2M••SA Dimensions and Pin Assignment

Dimensions

G-SE-0007859.1.gif

 

 

L   length as a function of the particular reference

Pin Assignment

Male Connector

Pin

Designation

Wire Color

G-SE-0007881.1.gif

 

 

1

For pin assignment, refer to the wiring diagrams of the Modicon TM7 Analog I/O Blocks Hardware Guide.

Brown

2

White

3

Blue

4

Black

5

Gray

M121

SHLD

1   Shielding 360 ° around M12 knurled screw

TCSXCN1M••SA Dimensions and Pin Assignment

Dimensions

G-SE-0007860.1.gif

 

 

L   length as a function of the particular reference

Pin Assignment

Male Connector

Pin

Designation

Wire Color

G-SE-0007881.1.gif

 

 

1

For pin assignment, refer to the wiring diagrams of the Modicon TM7 Analog I/O Blocks Hardware Guide.

Brown

2

White

3

Blue

4

Black

5

Gray

M121

SHLD

1   Shielding 360 ° around M12 knurled screw

XZ CP1564L•• Dimensions and Pin Assignment

Dimensions

G-SE-0007897.1.gif

 

 

L   length as a function of the particular reference

Pin Assignment

Male Connector

Pin

Designation

Wire Color

G-SE-0007881.1.gif

 

 

1

For pin assignment, refer to the wiring diagrams of the Modicon TM7 Digital I/O Blocks Hardware Guide.

Brown

2

Black / White

3

Blue

4

Black

5

Yellow / Green

XZ CP2737L•• Dimensions and Pin Assignment

Dimensions

G-SE-0007896.1.gif

 

 

L   length as a function of the particular reference

Pin Assignment

Male Connector

Pin

Designation

Wire Color

G-SE-0007902.1.gif

 

 

1

For pin assignment, refer to the wiring diagrams of the Modicon TM7 Digital I/O Blocks Hardware Guide.

Brown

3

Blue

4

Black