Lexium 62 ILM Safety Module - Installation
Mounting of the Lexium 62 ILM Safety Module on the Lexium 62 ILM:
1 Torx M3x6 screw
2 Protective cover
3 Insulating washer, 2.5 x 0.6 mm (0.1 x 0.02 in)
4 Protective cover gasket
5 Lexium 62 ILM Safety Module
6 Sealing ring for the Lexium 62 ILM Safety Module
7 Lexium 62 ILM Integrated Servo Drive
8 Hexagon socket screw M4x50
9 Serrated lock washers M4
10 Mounting holes of the Lexium 62 ILM; pressure springs with inner diameter 5 mm (0.20 in) / outer diameter 8 mm (0.31 in) / height 8 mm (0.31 in)
11 Jumper J2
12 Jumper J1
Before beginning the replacement of specific components, read thoroughly the section Replacing Components and Cables for important safety information and general instructions.
How to Mount the Lexium 62 ILM Safety Module
Required tool:
oHexagon socket screwdriver 3.0 with adjustable tightening torque
oTorx TX10 screwdriver with adjustable tightening torque
Check delivery for completeness:
oLexium 62 ILM Safety Module
o1 x sealing ring
o2 x hexagon socket screw M4x50
o2 x serrated lock washers M4
o2 x pressure spring
NOTE: Hardware Compatibility
Only use the Lexium 62 ILM Safety Module when the Lexium 62 ILM has the hardware code x2x5xxxxxxxx or a later hardware code.
The dates of manufacturing must be:
oILM070xxxxxxxxx: as of 14/09/2015
oILM100xxxxxxxxx: as of 19/08/2015
oILM140xxxxxxxxx: as of 24/08/2015
Observe the following instructions to help prevent damages due to electrostatic discharge.
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NOTICE |
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ELECTROSTATIC DISCHARGE |
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oDo not touch any of the electrical connections or components. oPrevent electrostatic charges, for example, by wearing appropriate clothing. oIf you must touch circuit boards, do so only on the edges. oRemove existing static charge by touching a grounded, metallic surface. |
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Failure to follow these instructions can result in equipment damage. |
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DEACTIVATED SAFETY FUNCTION |
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Remove the jumpers J1 and J2 before mounting the Lexium 62 ILM Safety Module, so that the Lexium 62 ILM Safety Module for Lexium 62 ILM Safety Module is active. |
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Failure to follow these instructions will result in death or serious injury. |
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NOTICE |
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INSUFFICIENT SHIELDING/GROUNDING/SEALING |
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The serrated lock washers must be removed from their original position (10) when removing screws. |
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Failure to follow these instructions can result in equipment damage. |
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Step |
Action |
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1 |
Loosen the screw (1) with the screwdriver (Torx). |
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2 |
Remove screw (1) with insulating washer (3) and protective cover (2) and protective cover gasket (4) from Lexium 62 ILM. |
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3 |
Loosen the screws in the mounting holes (10) (M4x28) with the screwdriver (hexagon socket). |
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4 |
Remove the screws and serrated lock washers. |
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5 |
Remove the already plugged jumpers J1 (12) and J2 (11) from the Lexium 62 ILM (see previous figure). |
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Step |
Action |
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1 |
Insert the sealing ring (6) into the groove of the Lexium 62 ILM Safety Module. |
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2 |
Insert each pressure spring (10) in vertical position into the respective mounting hole (10) of the Lexium 62 ILM. |
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3 |
Place the Lexium 62 ILM Safety Module on the Lexium 62 ILM. |
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4 |
Insert screws (8) (M4x50) with serrated lock washers (9) through the mounting holes of the Lexium 62 ILM Safety Module and through the aperture of the pressure springs (10) into the mounting holes (10) of the Lexium 62 ILM. |
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5 |
First turn the screw (8) clockwise with a screwdriver (hexagon socket) until screw is snug but not tightened. |
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6 |
Then tighten incrementally the screws (8) with 2 Nm (17.70 lbf in) torque. |
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7 |
Finally tighten the screws (8) to the target torque value of 3 Nm (26.55 lbf in). |
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8 |
Fit protective cover (2) together with protective cover gasket (4) onto Lexium 62 ILM Safety Module. |
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9 |
Screw the protective cover on (to 1 Nm/ 0.74 lbf) with the screw (1) and the insulating washer (3) by using a Torx screwdriver. |
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NOTICE |
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LOSS OF IP67 RATING |
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oAlign the Lexium 62 ILM Safety Module with the three fixing pins. oBe sure that the sealing ring of the Lexium 62 ILM Safety Module is completely inserted into the groove of the Lexium 62 ILM. |
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Failure to follow these instructions can result in equipment damage. |
