Relay Outputs

Overview

The Modicon M241 Logic Controller has digital outputs embedded:

Reference

Total number of digital outputs

Fast transistor outputs (1)

Relay outputs

Regular transistor outputs

TM241C••24R

10

4

6

0

TM241C••24T

TM241C••24U

10

4

0

6

TM241C•40R

16

4

12

0

TM241C•40T

TM241C•40U

16

4

0

12

(1)   Fast transistor outputs which can be used as 100 kHz PTO outputs

For more information, refer to Output Management.

Danger_Color.gifDANGER

FIRE HAZARD

oUse only the correct wire sizes for the maximum current capacity of the I/O channels and power supplies.

oFor relay output (2 A) wiring, use conductors of at least 0.5 mm2 (AWG 20) with a temperature rating of at least 80 °C (176 °F).

oFor common conductors of relay output wiring (7 A), or relay output wiring greater than 2 A, use conductors of at least 1.0 mm2 (AWG 16) with a temperature rating of at least 80 °C (176 °F).

Failure to follow these instructions will result in death or serious injury.

Warning_Color.gifWARNING

UNINTENDED EQUIPMENT OPERATION

Do not exceed any of the rated values specified in the environmental and electrical characteristics tables.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Relay Outputs Status LEDs

The following figure shows the status LEDs for the TM241C••24• controller (the TM241C•40• controllers are similar with 40 LEDs):

G-SE-0029875.2.gif-high.gif

 

 

LED

Color

Status

Description

0...9

Green

On

The output channel is activated

Off

The output channel is deactivated

Relay Outputs Characteristics

The following table describes the characteristics of the M241 Logic Controller relay outputs:

Characteristic

Value

TM241C••24R

TM241C•40R

Number of relay output channels

6 outputs (Q4...Q9)

12 outputs (Q4...Q15)

Number of channel groups

1 common line for Q4, Q5

1 common line for Q6, Q7

1 line for Q8

1 line for Q9

1 common line for Q4...Q7

1 common line for Q8, Q9

1 common line for Q10, Q11

1 common line for Q12, Q13

1 line for Q14

1 line for Q15

Output type

Relay

Contact type

NO (Normally Open)

Rated output voltage

24 Vdc, 240 Vac

Maximum voltage

30 Vdc, 264 Vac

Minimum switching load

5 Vdc at 10 mA

Derating

No derating

Derating on Q4...Q7, refer to the note 2.

Rated output current

2 A

Maximum output current

2 A per output

4 A per common

Maximum output frequency with maximum load

20 operations per minute

Turn on time

Max. 10 ms

Turn off time

Max. 10 ms

Contact resistance

30 mΩ max

Mechanical life

20 million operations

Electrical life

Under resistive load

See power limitation

Under inductive load

Protection against short circuit

No

Isolation

Between output and internal logic

500 Vac

Between channel groups

1500 Vac

Connection type

Removable screw terminal blocks

Connector insertion/removal durability

Over 100 times

Cable

Type

Unshielded

Length

Max. 30 m (98 ft)

1 Refer to Protecting Outputs from Inductive Load Damage for additional information concerning output protection.

2 When Q4, Q5, Q6 and Q7 are on the same common line (max output current 4 A), those 4 outputs used simultaneously have a derating of 50%.

3 Outputs Q4 and Q6 used as PTO/PWM/FG can result in a premature wear of those relay outputs.

Power Limitation

The following table describes the power limitation of the relay outputs depending on the voltage, the type of load, and the number of operations required.

These controllers do not support capacitive loads.

Warning_Color.gifWARNING

RELAY OUTPUTS WELDED CLOSED

oAlways protect relay outputs from inductive alternating current load damage using an appropriate external protective circuit or device.

oDo not connect relay outputs to capacitive loads.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Power Limitations

Voltage

24 Vdc

120 Vac

240 Vac

Number of operations

Power of resistive loads

AC-12

240 VA

80 VA

480 VA

160 VA

100,000

300,000

Power of inductive loads

AC-15 (cos ϕ = 0.35)

60 VA

18 VA

120 VA

36 VA

100,000

300,000

Power of inductive loads

AC-14 (cos ϕ = 0.7)

120 VA

36 VA

240 VA

72 VA

100,000

300,000

Power of resistive loads

DC-12

48 W

16 W

100,000

300,000

Power of inductive loads

DC-13 L/R = 7 ms

24 W

7.2 W

100,000

300,000

Removing Terminal Block

Refer to Removing Terminal Block.

TM241C••24R Relay Outputs Wiring Diagrams

The following figure shows the wiring of the outputs:

G-SE-0032212.1.gif-high.gif

 

*   Type T fuse

(1)   The terminals COM1 to COM4 are not connected internally.

(2)   To improve the life time of the contacts, and to protect from potential inductive load damage, you must connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load

Refer to Protecting Outputs from Inductive Load Damage for additional information concerning output protection.

NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. You may have other considerations that are applicable based on the unique types of input and output devices you connect, and you should size your fuses accordingly.

TM241C•40R Relay Outputs Wiring Diagrams

The following figure shows the wiring of the outputs:

G-SE-0033312.1.gif-high.gif

 

*   Type T fuse

(1)   The terminals COM1 to COM6 are not connected internally.

(2)   To improve the life time of the contacts, and to protect from potential inductive load damage, you must connect a free wheeling diode in parallel to each inductive DC load or an RC snubber in parallel of each inductive AC load

Refer to Protecting Outputs from Inductive Load Damage for additional information concerning output protection.

NOTE: The assigned fuse values have been specified for the maximum current characteristics of the controller I/O and associated commons. You may have other considerations that are applicable based on the unique types of input and output devices you connect, and you should size your fuses accordingly.