About the Book
This guide provides the information you will need in order to plan and install a safety-related TM5 / TM7 System.
This guide contains:
oan overview and description of the TM5 / TM7 Safety-Related System,
oinformation and requirements to plan your installation.
This document has been updated for the release of EcoStruxureTM Machine Expert V1.2.
The technical characteristics of the devices described in the present document also appear online. To access the information online:
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Step |
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1 |
Go to the Schneider Electric home page www.schneider-electric.com. |
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In the Search box type the reference of a product or the name of a product range. oDo not include blank spaces in the reference or product range. oTo get information on grouping similar modules, use asterisks (*). |
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3 |
If you entered a reference, go to the Product Datasheets search results and click on the reference that interests you. If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you. |
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4 |
If more than one reference appears in the Products search results, click on the reference that interests you. |
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Depending on the size of your screen, you may need to scroll down to see the datasheet. |
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6 |
To save or print a datasheet as a .pdf file, click Download XXX product datasheet. |
The characteristics that are presented in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.
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Document title |
Reference |
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Modicon TM5 Compact I/O Modules Hardware Guide |
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Modicon TM5 Digital I/O Modules Hardware Guide |
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Modicon TM5 Analog I/O Modules Hardware Guide |
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Modicon TM5 Expert (High Speed Counter) Modules Hardware Guide |
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Modicon TM5 Transmitter and Receiver Modules Hardware Guide |
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Modicon TM7 Digital I/O Blocks Hardware Guide |
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Modicon TM5/TM7 I/O Safety Modules Hardware Guide |
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Modicon TM5/TM7 Safety PLC SLC100/200 FS Hardware Guide |
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TM5 Sercos III Bus Interface Operating Manual |
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PacDrive Logic Motion Controller LMC 101/201 C Operating Manual |
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PacDrive Logic Motion Controller LMC 300/400/600 C Operating Manual |
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PacDrive TM5 / TM7 Flexible System, System Planning and Installation Guide |
You can download these technical publications and other technical information from our website at www.schneider-electric.com/en/download.
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HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH |
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oDisconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment. oAlways use a properly rated voltage sensing device to confirm the power is off where and when indicated. oReplace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit. oUse only the specified voltage when operating this equipment and any associated products. |
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Failure to follow these instructions will result in death or serious injury. |
For important hazardous location information, refer to the individual product descriptions contained in their hardware guides.
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LOSS OF CONTROL |
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oThe designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart. oSeparate or redundant control paths must be provided for critical control functions. oSystem control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. oObserve all accident prevention regulations and local safety guidelines.1 oEach implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service. |
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Failure to follow these instructions can result in death, serious injury, or equipment damage. |
1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location.
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UNINTENDED EQUIPMENT OPERATION |
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oOnly use software approved by Schneider Electric for use with this equipment. oUpdate your application program every time you change the physical hardware configuration. |
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Failure to follow these instructions can result in death, serious injury, or equipment damage. |
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UNINTENDED EQUIPMENT OPERATION |
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oUnderstand the requirements contained in IEC 61508, "Functional safety of electrical/electronic/programmable electronic safety-related systems" before applying the information contained in the present document. oCompletely understand the applications and environment defined by Safety Integrity Level (SIL) 3 within IEC 61508 Parts 1-7, First edition. oDo not exceed SIL 3 ratings in the application of this product. |
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Failure to follow these instructions can result in death, serious injury, or equipment damage. |
NOTE: SIL requirements referred to in the present document are based on the standards current at the time of TÜV certification.
Terminology Derived from Standard
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that appear in or on the products themselves, are generally derived from the terms or definitions of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure, error, error message, dangerous, etc.
Among others, these standards include:
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Standard |
Description |
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IEC 61131-2:2007 |
Programmable controllers, part 2: Equipment requirements and tests. |
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ISO 13849-1:2015 |
Safety of machinery: Safety related parts of control systems. General principles for design. |
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EN 61496-1:2013 |
Safety of machinery: Electro-sensitive protective equipment. Part 1: General requirements and tests. |
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ISO 12100:2010 |
Safety of machinery - General principles for design - Risk assessment and risk reduction |
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EN 60204-1:2006 |
Safety of machinery - Electrical equipment of machines - Part 1: General requirements |
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ISO 14119:2013 |
Safety of machinery - Interlocking devices associated with guards - Principles for design and selection |
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ISO 13850:2015 |
Safety of machinery - Emergency stop - Principles for design |
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IEC 62061:2015 |
Safety of machinery - Functional safety of safety-related electrical, electronic, and electronic programmable control systems |
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IEC 61508-1:2010 |
Functional safety of electrical/electronic/programmable electronic safety-related systems: General requirements. |
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IEC 61508-2:2010 |
Functional safety of electrical/electronic/programmable electronic safety-related systems: Requirements for electrical/electronic/programmable electronic safety-related systems. |
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IEC 61508-3:2010 |
Functional safety of electrical/electronic/programmable electronic safety-related systems: Software requirements. |
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IEC 61784-3:2016 |
Industrial communication networks - Profiles - Part 3: Functional safety fieldbuses - General rules and profile definitions. |
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2006/42/EC |
Machinery Directive |
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2014/30/EU |
Electromagnetic Compatibility Directive |
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2014/35/EU |
Low Voltage Directive |
In addition, terms used in the present document may tangentially be used as they are derived from other standards such as:
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Standard |
Description |
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IEC 60034 series |
Rotating electrical machines |
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IEC 61800 series |
Adjustable speed electrical power drive systems |
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IEC 61158 series |
Digital data communications for measurement and control – Fieldbus for use in industrial control systems |
Finally, the term zone of operation may be used in conjunction with the description of specific hazards, and is defined as it is for a hazard zone or danger zone in the Machinery Directive (2006/42/EC) and ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present documentation. For more information concerning the individual standards applicable to the products described herein, see the characteristics tables for those product references.
