Enclosing the TM5 System

Introduction

Components of the TM5 System are mounted "side by side". There is no space between the TM5 components.

The TM5 System components have an IP20 rating and must be enclosed. For optimal cooling and air circulation, an adequate clearance must be respected between your TM5 System (installed in the enclosure) and surrounding fixed objects (such as wire ducts and inside surfaces of the enclosure).

Size of the Enclosure

The size of the enclosure is determined by the number of expansion modules that are used with the controller, the field bus interface and any other auxiliary equipment. Spacing requirements must be included in determining the size of the enclosure.

Controller Dimensions

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The following table gives the dimensions of the controllers:

Reference

Depth (a)

Width (b)

Height (c)

Modicon M258 Logic Controller

TM258LD42DT

75 mm (2.95 in.)

177.5 mm (6.99 in.)

99 mm (3.90 in.)

TM258LD42DT4L

240 mm (9.45 in.)

TM258LF42DT

177.5 mm (6.99 in.)

TM258LF42DT4L

240 mm (9.45 in.)

TM258LF66DT4L

265 mm (10.43 in.)

TM258LF42DR

265 mm (10.43 in.)

Modicon LMC058 Motion Controller

LMC058LF42

75 mm (2.95 in.)

177.5 mm (6.99 in.)

99 mm (3.90 in.)

LMC058LF424

240 mm (9.45 in.)

Field Bus Interface Dimensions

The following figure gives the dimensions of the field bus interface:

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Compact I/O Dimensions

The following figure gives the dimensions of the compact I/O:

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Slice Dimensions

The following figure gives the dimensions of the slice:

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Spacing Requirements

NOTE: Keep adequate spacing for proper ventilation and to maintain an ambient temperature as described in the environmental characteristics.

Clearances must be respected when installing the product.

There are 3 types of clearances:

oBetween the TM5 System and all sides of the cabinet (including the panel door). This type of clearance allows proper circulation of air around the TM5 System.

oBetween the TM5 System terminal blocks and the wiring ducts. This distance helps avoid electromagnetic interference between the controller and the wiring ducts.

oBetween the TM5 System and other heat generating devices installed in the same cabinet.

Warning_Color.gifWARNING

UNINTENDED EQUIPMENT OPERATION

oPlace devices dissipating the most heat at the top of the cabinet and ensure adequate ventilation.

oAvoid placing this equipment next to or above devices that might cause overheating.

oInstall the equipment in a location providing the minimum clearances from all adjacent structures and equipment as directed in this document.

oInstall all equipment in accordance with the specifications in the related documentation.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

The following graphic represents the minimum clearance requirements for a TM5 System in a cabinet:

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Mounting

You can mount the TM5 System on a DIN rail. For EMC (Electromagnetic Compatibility) compliance, a metal DIN rail must be attached to a flat metal mounting surface or mounted on an EIA (Electronic Industries Alliance) rack or in a NEMA (National Electrical Manufacturers Association) cabinet enclosure.

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You can order a suitable DIN rail from Schneider Electric:

Rail Depth

Catalog Part Number

15 mm (0.59 in.)

AM1DE200

8 mm (0.31 in.)

AM1DP200

15 mm (0.59 in.)

AM1ED200

Thermal Considerations

For proper heat dissipation, keep adequate spacing around your TM5 System. Mount the TM5 System in the coolest area possible, most often at the bottom of the enclosure.

The following tables list some maximum dissipation values for estimating the wattage dissipation when you plan the cooling for your TM5 System and enclosure:

Controller Family

Reference

Maximum(1) Dissipation Value (W)

Modicon M258 Logic Controller

TM258LD42DT

12.3

TM258LD42DT4L

14.6

TM258LF42DT

12.5

TM258LF42DT4L

14.8

TM258LF66DT4L

18.2

TM258LF42DR

14.8

Modicon LMC058 Motion Controller

LMC058LF42

11.9

LMC058LF424

13.4

Note:

(1) The maximum consumption value of a controller does not take into account the optional PCI communication modules nor the optional expansion modules wattage values.

PCI communication modules

Reference

Maximum Dissipation Value (W)

De-rating

Serial Line

TM5PCRS2

0.33

No

Serial Line

TM5PCRS4

0.4

No

Profibus DP

TM5PCDPS

1.8

No

Field Bus Interface Family

Reference

Maximum Dissipation Value (W)

De-rating

CANopen Interface Module

TM5NCO1

1.5

No

Sercos

TM5NS31

1.72

No

Interface Power Distribution Module (IPDM)

TM5SPS3

1.82

Yes(1)

EtherNet/IP

TM5NEIP1

2.0

Yes(2)

(1)   Temperature de-rating

(2)   Above 2000 m, 0.5 °C (0.9 °F) every 100 m

Compact I/O Reference

Maximum Dissipation Value (W)

De-rating (1)

TM5C24D18T

3.71

Yes

TM5C12D8T

2.36

No

TM5C12D6T6L

7.3

No

TM5C24D12R

4.3

Yes

TM5CAI8O8VL

5.25

No

TM5CAI8O8CL

5.25

No

TM5CAI8O8CVL

5.25

No

Note:

(1) De-ratings are specific to each device. Please refer to the Modicon TM5 Compact I/O Module Hardware Guide for details.

Type of Slice

Electronic Module Reference of the Slice

Slice Maximum Dissipation Value (W)

De-rating (1)

Digital input

TM5SDI2D

0.54

No

TM5SDI4D

0.86

No

TM5SDI6D

1.16

No

TM5SDI12D

2.06

Yes

TM5SDI16D

1.78

Yes

TM5SDI2A

0.82

No

TM5SDI4A

1.21

No

TM5SDI6U

1.02

No

Digital output

TM5SDO2T

0.59

No

TM5SDO4T

0.78

No

TM5SDO4TA

0.79

No

TM5SDO6T

1.02

No

TM5SDO8TA

0.35

Yes

TM5SDO12T

1.54

Yes

TM5SDO16T

1.95

Yes

TM5SDO2R

0.58

Yes

TM5SDO4R

0.93

No

TM5SDO2S

2.13

Yes

Mixed input/output

TM5SDM12DT

1.44

Yes

TM5SMM6D2L

1.75

Yes

Analog input

TM5SAI2L

0.94

No

TM5SAI2H

1.34

No

TM5SAI4L

1.24

No

TM5SAI4H

1.64

Yes

TM5SAI2PH

1.24

No

TM5SAI2TH

0.86

No

TM5SAI4PH

1.24

No

TM5SAI6TH

1.05

No

TM5SEAISG

1.25

No

Analog output

TM5SAO2L

1.24

No

TM5SAO2H

1.34

No

TM5SAO4L

1.64

Yes

TM5SAO4H

1.64

Yes

Expert module

TM5SE1IC02505

1.64

No

TM5SE1IC01024

1.54

No

TM5SE2IC01024

1.64

No

TM5SE1SC10005

1.64

No

TM5SDI2DF

1.10

No

Transmitter modules

TM5SBET1

1.23

No

TM5SBET7

1.84

Yes

Receiver module

TM5SBER2

2.35

Yes

PDM (Power Distribution Module)

TM5SPS1

0.93

No

TM5SPS1F

1.15

No

TM5SPS2

1.04

Yes

TM5SPS2F

2.26

Yes

CDM (Common Distribution Module)

TM5SPDG12F

1.25

No

TM5SPDD12F

1.25

No

TM5SPDG5D4F

1.40

No

TM5SPDG6D6F

1.40

No

Dummy module

TM5SD000

0.13

No

Note:

(1) De-ratings are specific to each device. Please refer to the expansion hardware guides for details.

The values above assume maximum bus voltage, maximum field-side voltage and maximum load currents. Typical values are often considerably lower.

Warning_Color.gifWARNING

UNINTENDED EQUIPMENT OPERATION

oPlace devices dissipating the most heat at the top of the cabinet and ensure adequate ventilation.

oAvoid placing this equipment next to or above devices that might cause overheating.

oInstall the equipment in a location providing the minimum clearances from all adjacent structures and equipment as directed in this document.

oInstall all equipment in accordance with the specifications in the related documentation.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: Keep adequate spacing for proper ventilation and to maintain an ambient temperature. Maximum ambient temperature depends on the mounting position.