About the Book

Document Scope

This manual describes the Safety Logic Controllers SLC100 Sercos III (TM5CSLC100FS), SLC200 Sercos III (TM5CSLC200FS), SLC300 Sercos III (TM5CSLC300FS) and SLC400 Sercos III (TM5CSLC400FS). These controllers help you to achieve the safety requirements codified in the IEC 61508 standard. The present document also provides part descriptions, specifications and wiring diagrams.

Schneider Electric takes no responsibility for the solutions adopted by you or any customer concerning the circuits, the electrical schematics, and the chosen configuration parameters of the application. The implemented circuits and electrical diagrams and the choice of the system configuration parameter values, including those of TM5CSLC100FS, TM5CSLC200FS and TM5CSLC300FS, TM5CSLC400FS, are fully under your control and responsibility.

Validity Note

This document has been updated for the release of EcoStruxureTM Machine Expert V2.1.

The technical characteristics of the devices described in the present document also appear online. To access the information online, go to the Schneider Electric home page at www.se.com.

The characteristics that are described in the present document, as well as those described in the documents included in the Related Documents section below, can be found online. To access the information online, go to the Schneider Electric home page www.se.com/ww/en/download/.

The characteristics that are described in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

Related Documents

Document title

Reference

Modicon TM5/TM7 I/O Safety Modules Hardware Guide

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PacDrive TM5 / TM7 Safety Flexible System, System Planning and Installation Guide

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You can download these technical publications, the present document and other technical information from our website www.se.com/en/download/.

Product Related Information

 DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
  • Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.
  • Always use a properly rated voltage sensing device to confirm the power is off where and when indicated.
  • Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the unit.
  • Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
 DANGER
potential for EXPLOSION
  • Only use this equipment in non-hazardous locations, or in locations that comply with Class I, Division 2, Groups A, B, C and D.
  • Do not substitute components which would impair compliance to Class I, Division 2.
  • Do not connect or disconnect equipment unless power has been removed or the location is known to be non-hazardous.
  • Do not use the USB port(s), if so equipped, unless the location is known to be non-hazardous.
Failure to follow these instructions will result in death or serious injury.
 WARNING
LOSS OF CONTROL
  • The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop, power outage and restart.
  • Separate or redundant control paths must be provided for critical control functions.
  • System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.
  • Observe all accident prevention regulations and local safety guidelines.1
  • Each implementation of this equipment must be individually and thoroughly tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

1 For additional information, refer to NEMA ICS 1.1 (latest edition), "Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition), "Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems" or their equivalent governing your particular location.

 WARNING
UNINTENDED EQUIPMENT OPERATION
  • Only use software approved by Schneider Electric for use with this equipment.
  • Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

The Safety Logic Controller system is built to the following safety integrity levels: SIL 3 according to EN/IEC 61508, SILcl 3 according to EN/IEC 62061, in accordance with the applicable standards. However, the definitive SIL and PL of the application depends on the number of safety components, their parameters, and the connections that are made, as per the risk analysis.

The module must be configured in accordance with the application-specific risk analysis and all the applicable standards.

Pay particular attention in conforming to any safety information, different electrical requirements, and normative standards that would apply to your adaptation.

 WARNING
UNINTENDED EQUIPMENT OPERATION
  • Perform an in-depth risk analysis to determine the appropriate safety integrity level for your specific application, based on all the applicable standards.
  • Do not exceed SIL 3 ratings in the application of this product.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

For reasons of Internet security, for those devices that have a native Ethernet connection, TCP/IP forwarding is disabled by default. Therefore, you must manually enable TCP/IP forwarding. However, doing so may expose your network to possible cyberattacks if you do not take additional measures to protect your enterprise. In addition, you may be subject to laws and regulations concerning cybersecurity.

 WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT NETWORK INTRUSION
  • Observe and respect any and all pertinent national, regional and local cybersecurity and/or personal data laws and regulations when enabling TCP/IP forwarding on an industrial network.
  • Isolate your industrial network from other networks inside your company.
  • Protect any network against unintended access by using firewalls, VPN, or other, proven security measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

Consult the Schneider Electric Cybersecurity Best Practices for additional information.

Terminology Derived from Standards

The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that appear in or on the products themselves, are generally derived from the terms or definitions of international standards.

In the area of functional safety systems, drives and general automation, this may include, but is not limited to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure, error, error message, dangerous, etc.

Among others, these standards include:

Standard

Description

IEC 61131-2:2007

Programmable controllers, part 2: Equipment requirements and tests.

ISO 13849-1:2015

Safety of machinery: Safety related parts of control systems.

General principles for design.

EN 61496-1:2013

Safety of machinery: Electro-sensitive protective equipment.

Part 1: General requirements and tests.

ISO 12100:2010

Safety of machinery - General principles for design - Risk assessment and risk reduction

EN 60204-1:2006

Safety of machinery - Electrical equipment of machines - Part 1: General requirements

ISO 14119:2013

Safety of machinery - Interlocking devices associated with guards - Principles for design and selection

ISO 13850:2015

Safety of machinery - Emergency stop - Principles for design

IEC 62061:2015

Safety of machinery - Functional safety of safety-related electrical, electronic, and electronic programmable control systems

IEC 61508-1:2010

Functional safety of electrical/electronic/programmable electronic safety-related systems: General requirements.

IEC 61508-2:2010

Functional safety of electrical/electronic/programmable electronic safety-related systems: Requirements for electrical/electronic/programmable electronic safety-related systems.

IEC 61508-3:2010

Functional safety of electrical/electronic/programmable electronic safety-related systems: Software requirements.

IEC 61784-3:2016

Industrial communication networks - Profiles - Part 3: Functional safety fieldbuses - General rules and profile definitions.

2006/42/EC

Machinery Directive

2014/30/EU

Electromagnetic Compatibility Directive

2014/35/EU

Low Voltage Directive

In addition, terms used in the present document may tangentially be used as they are derived from other standards such as:

Standard

Description

IEC 60034 series

Rotating electrical machines

IEC 61800 series

Adjustable speed electrical power drive systems

IEC 61158 series

Digital data communications for measurement and control – Fieldbus for use in industrial control systems

Finally, the term zone of operation may be used in conjunction with the description of specific hazards, and is defined as it is for a hazard zone or danger zone in the Machinery Directive (2006/42/EC) and ISO 12100:2010.

NOTE: The aforementioned standards may or may not apply to the specific products cited in the present documentation. For more information concerning the individual standards applicable to the products described herein, see the characteristics tables for those product references.