TM5SPS10FS Presentation

Introduction

The TM5SPS10FS Safety Power Distribution module (SPDM), in association with its dedicated, left-isolating TM5ACBM4FS Safety bus base, is a power source for specified non-safety-related I/O modules. The Safety Power Distribution module supports the pre-defined safe state of power-off (de-energized) to the I/O modules connected. As illustrated below, the TM5SPS10FS Safety Power Distribution module is used to create an isolated group of non-safety related I/O modules.

(1) Sercos III Bus Interface

(2) Safety I/O modules

(3) TM5SPS10FS Safety Power Distribution module

(4) Non-safety-related I/O modules

(5) TM5 bus and electronic module power supply

(6) 24 Vdc I/O power segment of safety-related I/O modules

(7) 24 Vdc I/O power segment of non-safety-related I/O modules

IDPM Interface power distribution module

SDPM Safety Power Distribution module: TM5SPS10FS

In the case of a safety-related request by the Safety Logic Controller, the Safety Power Distribution module disables the 24 Vdc I/O power segment bus. Consequently, power to the connected sensors and actuators of those I/O modules using the bus within the segment is removed. Likewise, the 24 Vdc safety-related output of the Safety Power Distribution module is disabled.

In an appropriate hardware configuration, the 24 Vdc safety-related output of the Safety Power Distribution module can be used to remove power from an external power supply directly, removing residual connection to power. For example, output voltage and current may need to be removed from, in addition to those connected to the internal 24 Vdc I/O power segment bus, external relays, contactors, drive inputs or other forms of actuators.

Principally, however, the 24 Vdc safety-related output of the Safety Power Distribution module (SDPM) is used to supply a non-safety-related Power Distribution Module (PDM), as illustrated in the following graphic:

(PS1) External isolated power supply 24 Vdc

(PS2) External isolated power supply 24 Vdc

(PS3) External isolated power supply 24 Vdc

An SPDM can only de-energize a maximum of 10 A output current of connected non-safety-related I/O modules.

WARNING
	UNINTENDED EQUIPMENT OPERATION If you need to de-energize more than 10 A, add more SPDM modules. Make sure that direct voltage is only and exclusively supplied by the SPDM to any non-safety-related I/O module that is to be de-energized. Make sure that the segment on the right side of the SPDM does not contain any bus base and module combination that can provide external power to the 24 Vdc I/O power segment bus to the left (to the SPDM). Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

UNINTENDED EQUIPMENT OPERATION

If you need to de-energize more than 10 A, add more SPDM modules.
Make sure that direct voltage is only and exclusively supplied by the SPDM to any non-safety-related I/O module that is to be de-energized.
Make sure that the segment on the right side of the SPDM does not contain any bus base and module combination that can provide external power to the 24 Vdc I/O power segment bus to the left (to the SPDM).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
	UNINTENDED EQUIPMENT OPERATION Only connect the non-safety-related I/O modules specified as compatible by the present documentation to the Safety Power Distribution module. If using an external source of power to supply sensors and/or actuators of the connected I/O modules, use the 24 Vdc output of the Safety Power Distribution module to control the removal of power provided by the external source. Only use one Safety Power Distribution module for the potential group of non-safety-related I/O modules. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

UNINTENDED EQUIPMENT OPERATION

Only connect the non-safety-related I/O modules specified as compatible by the present documentation to the Safety Power Distribution module.
If using an external source of power to supply sensors and/or actuators of the connected I/O modules, use the 24 Vdc output of the Safety Power Distribution module to control the removal of power provided by the external source.
Only use one Safety Power Distribution module for the potential group of non-safety-related I/O modules.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

The following table indicates the compatible non-safety-related I/O modules that you can connect to the TM5SPS10FS Safety Power Distribution module slice:

(Non-safety-related) reference	Description
TM5SAO2H⁽¹⁾	Electronic Module 2AO ±0V/0-20mA 16 Bits
TM5SAO2L⁽¹⁾	Electronic Module 2AO ±0V/0-20mA 12 Bits
TM5SAO4H⁽¹⁾	Electronic Module 4AO ±0V/0-20mA 16 Bits
TM5SAO4L⁽¹⁾	Electronic Module 4AO ±0V/0-20mA 12 Bits
TM5SDO12T	Electronic Module 12DO 24 Vdc Tr 0.5 A 1 Wire
TM5SDO2T	Electronic Module 2DO 24 Vdc Tr 0.5 A 3 Wires
TM5SDO4T	Electronic Module 4DO 24 Vdc Tr 0.5 A 3 Wires
TM5SDO4TA	Electronic Module 4DO 24 Vdc Tr 2 A 3 Wires
TM5SDO8TA	Electronic Module 8DO 24 Vdc Tr 2 A 1 Wire
TM5SDO6T	Electronic Module 6DO 24 Vdc Tr 0.5 A 2 Wires
TM5SDO16T	Electronic Module 16DO 24 Vdc Tr 0.5 A 1 Wire
TM5SPS1	PDM Electronic Module 24 Vdc I/O
TM5SPS1F	PDM Electronic Module 24 Vdc I/O Fuse 6.3 A
TM5ACBM11	Bus base 24 Vdc
TM5ACBM01R	Bus base 24 Vdc for PDM and Receiver modules
TM7BAM4CLA⁽¹⁾	Block 2AI/2AO 0-20 mA
TM7BAM4VLA⁽¹⁾	Block 2AI/2AO ±0 Vdc
TM7BAO4CLA⁽¹⁾	Block 4AO 0-20 mA
TM7BAO4VLA⁽¹⁾	Block 4AO ±0 Vdc
TM7BDM16A⁽¹⁾	Block 16 Configurable DI/DO 24 Vdc
TM7BDM16B⁽¹⁾	Block 16 Configurable DI/DO 24 Vdc
TM7BDM8B⁽¹⁾	Block 8 Configurable DI/DO 24 Vdc
TM7BDO8TAB⁽¹⁾	Block 8DO 24 Vdc Source
⁽¹⁾ Some modules use the 24 V I/O Power Segment as a source of power for communications on the TM5 bus. When the Safety Power Distribution module removes power from the 24 V I/O Power Segment, these modules cease communication with the Sercos III Bus Interface, which then will produce configuration exceptions. For example, when the Safety Power Distribution module removes power, these modules cannot be found during a Sercos SCAN procedure. NOTE: All compatible TM5 Electronic Modules must be of a revision PV: 01 / RL: 02 or greater.

DANGER
	INCOMPATIBLE COMPONENTS CAUSE ELECTRIC SHOCK OR ARC FLASH Do not associate components of a slice that have different colors. Verify that correct terminal blocks (minimally, matching colors and correct number of terminals) are installed on the appropriate electronic modules. Failure to follow these instructions will result in death or serious injury.

Part of the defined safe state is to achieve the operational definition of the removal of power. After the removal of power to an external power supply, power must remain removed for a period of at least 250 ms, and up to 1 s to prevent the restart of an actuator. This time is required to discharge any internal energy storage to affect the shut-down of the actuators.

The safety-related function initiating the removal of power must fulfill the requirements of the intended overall safety level (Category, PL, etc.) as determined by your risk assessment. The concept of the TM5SPS10FS Safety Power Distribution module can, with an appropriate architecture, achieve a safety objective up to Category 4 / PL e according to EN ISO 13849-1.

Main Features

The following table describes the main features of the Safety Power Distribution module TM5SPS10FS:

Main Features
Number of outputs	1 safety-related digital FET output with current monitoring
Rated voltage	24 Vdc
Rated output current	10 A
Output protection	Integrated over-current protection and inductive load resistance
Module supply	1 module supply

This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere.

DANGER
	POTENTIAL FOR EXPLOSION Install and use this equipment in non-hazardous locations only. Failure to follow these instructions will result in death or serious injury.

Ordering Information

The following figure presents the module in combination with the required components:

The following table presents the reference of the module:

Number	Reference	Description	Color
2	TM5SPS10FS	TM5 Safety Power Distribution module	red

The following table presents the references for the required components:

Number	Reference	Description	Color
1	TM5ACBM4FS	TM5 Safety bus base, safety coded, internal I/O supply is interrupted to the left	red
3	TM5ACTB52FS	TM5 Safety terminal block, 12-pin, safety coded	red
NOTE: A TM5 Safety bus base and a TM5 Safety terminal block are required for operation of the module, and are sold separately. For more information, refer to TM5ACBM4FS Safety bus base and TM5ACTB52FS Safety terminal block.

NOTE: To identify the bus base type (voltage routing) being used even when an electronic module is inserted, the bus bases with I/O supply left isolated are identified by a marking on the upper locking lever (||-> 24V).

WARNING
	IMPROPER ASSOCIATION OF COMPONENT Use only the left isolated Safety bus base TM5ACBM4FS in association with the TM5SPS10FS Safety Power Distribution module. Failure to follow these instructions can result in death, serious injury, or equipment damage.

Status LED Indicators

This figure presents the TM5SPS10FS status LED indicators:

The following tables describe the status LED indicators:

LED indicator	Color	Status	Description
r	off		Module supply not connected.
	green	single flash	reset mode
		double flash	firmware update in progress
		flashing	pre-operational state
		on	RUN state
e	off		No error detected or module supply not connected.
	red	flashing	boot loader mode
		triple flash	firmware update in progress
		on	error detected
r+e	steady red/single green flash		invalid configuration

LED indicator	Color	Status	Description
1	-		Power status
	red	on	An error has been detected on the output channel. The connection to the Safety Logic Controller is not operational or the start-up phase has not yet been completed.
	orange	on	nominal 24 Vdc power output

LED indicator	Color	Status	Description
SE	off		RUN state or 24 Vdc supply not present
	red		boot phase or missing TM5 link or non-functioning processor (refer to hazard message below)
			pre-operational state
			communication channel is not OK
			firmware for this module is a non-certified pilot version NOTE: If you observe this indication, you must immediately replace the module, or update its firmware with a certified version. In all cases, contact your Schneider Electric representative.
			boot phase, inoperable firmware
		on	Safety-related status is active.

Whenever the SE LED indicator is illuminated continuously, this indicates that the module is inoperative. There is also a diagnostic available in the Safety Logic Controller to indicate this state. Replacement of the module must be made immediately.

WARNING
	LOSS OF SAFETY FUNCTION Immediately replace any and all modules that indicate that they are in an inoperable state. Ensure that the effect on un-repaired equipment is taken into account in your risk assessment. Make all necessary repairs to equipment before re-starting, or continuing service of, your machine. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

LOSS OF SAFETY FUNCTION

Immediately replace any and all modules that indicate that they are in an inoperable state.
Ensure that the effect on un-repaired equipment is taken into account in your risk assessment.
Make all necessary repairs to equipment before re-starting, or continuing service of, your machine.

Failure to follow these instructions can result in death, serious injury, or equipment damage.