Diagnostic Messages Overview

Description

This table provides an overview of the diagnostic messages of the following devices:

  • Lexium 52

  • Lexium 62 Power Supply

  • Lexium 62 Single Drive

  • Lexium 62 Double Drive

  • Lexium 62 Advanced Plus

  • Lexium 62 ILD

  • Lexium 62 ILM

  • Lexium™ MC multi carrier (multi carrier transport system)

For information on the device reactions AD, BD1, and so on, refer to Device Reactions - Drive and Device Reactions - Power Supply.

Diagnostic code

Diagnostic code message

Diagnostic class (default)

Default device reaction drive

Minimum device reaction drive

Default device reaction power supply

Minimum device reaction power supply

Default device reaction multi carrier transport system

Minimum device reaction multi carrier transport system

8100

Motor overload

3

BD2

CD

–

–

BD2

–

8101

Power stage overtemperature

3

BD2

CD

–

–

BD2

–

8102

Motor overtemperature

3

BD2

CD

–

–

BD2

–

8104

Control voltage out of range

3

BD2

CD

BP1

BP1

–

–

8105

Encoder position invalid

3

AD

AD

–

–

–

–

8106

DC bus contr. communication not possible

3

AD

AD

AP

AP

AD

–

8107

Overcurrent

3

AD

AD

AP

AP

AD

–

8108

DC bus overvoltage

3

AD

AD

BP1

BP1

AD

–

8109

DC bus undervoltage

3

BD2

BD2

BP2

BP2

BD2

–

8110

Phase missing

3

BD2

BD2

CD

BD2

–

–

8111

Shutdown due to tracking deviation

3

BD2 (BD1 in V3.1)

BD2

–

–

BD2

–

8112

Sercos telegram invalid

3

BD2

BD2

BD2

BD2

–

–

8114

Device type plate not readable

3

AD

AD

AP

AP

–

–

8116

Commutation error detected

3

AD

AD

–

–

–

–

8117

Motor type plate not readable

3

AD

AD

–

–

–

–

8119

Power stage short-circuit /ground fault

3

AD

AD

–

–

–

–

8120

Power stage overload

3

BD2

CD

–

–

–

–

8122

Shutdown due to velocity limit

3

BD2

CD

–

–

–

–

8123

Safe Torque Off incorrect

3

AD

E

–

–

AD

–

8125

Motor load high

2

D

E

–

–

D

–

8126

Power stage temperature high

2

D

E

–

–

D

–

8127

Motor temperature high

2

D

E

–

–

D

–

8129

Power stage load high

2

D

E

–

–

–

–

8132

Tracking deviation limit exceeded

2

D

E

–

–

–

–

8133

Speed-dependent current reduction

2

D

E

–

–

–

–

8134

External 24 Vdc too low

2

D

E

D

E

–

–

8135

DC bus voltage low

2

D

E

D

E

–

–

8136

Safe Torque Off active

2

D

E

–

–

–

–

8137

Motorless

3

AD

AD

–

–

–

–

8138

Motor/Drive combination not supported

3

BD2

CD

–

–

–

–

8139

DC bus precharge not possible

3

–

–

BP1

BP1

–

–

8140

Motor StopTimeLim exceeded

3

BD1

BD1

–

–

–

–

8142

Control board overtemperature

3

BD2

CD

BP1

BP1

BD2

–

8143

Encoder temperature high

2

D

E

–

–

–

–

8144

DC bus short-circuit or ground fault

3

–

–

AP

AP

–

–

8146

DC bus overload

3

–

–

BP1

BP1

–

–

8153

DC bus discharge not possible

3

BD2

BD2

BP1

BP1

–

–

8157

DC bus load high

2

–

–

D

E

–

–

8161

Control board temperature high

2

D

E

D

E

D

–

8169

Sercos Slave comm. disturbance detected

2

D

E

D

E

D

–

8170

Encoder position not accessible

3

BD2

D

–

–

–

–

8171

Encoder comm. disturbance detected

2

D

D

–

–

–

–

8174

Incremental encoder output is not working

2

D

D

–

–

–

–

8175

Extended message for encoder disturbances

1

E

E

–

–

–

–

8176

Encoder connection break

2

D

E

–

–

–

–

8177

Power board overtemperature

2

–

–

BP1

BP1

–

–

8179

Braking resistor load high

2

–

–

D

E

–

–

8180

Power board temperature high

2

–

–

D

E

–

–

8182

External 24 Vdc power supply high

1

D

E

D

E

–

–

8183

Device fallback firmware active

3

AD

AD

AP

AP

AD

–

8184

HW/SW combination not supported

3

AD

AD

AP

AP

–

–

8185

Device error detected

3

AD

AD

AP

AP

AD

–

8186

DC bus voltage high

2

D

E

D

E

D

–

8187

Option module not supported

3

AD

AD

–

–

–

–

8188

Function not supported by Hardware

3

AD

AD

–

–

–

–

8189

Safety module communication not possible

3

AD

AD

–

–

–

–

8190

Current control parameter reduced

3

E

E

–

–

–

–

8191

Mechanical overload protection

3

AD

AD

–

–

–

–

8193

Machine encoder temperature is high

3

D

E

–

–

–

–

8194

Machine encoder position is not accessible

3

BD2

D

–

–

–

–

8195

Machine encoder signal is out of range

3

AD

AD

–

–

–

–

8196

Machine encoder communication disturbance detected

2

D

D

–

–

–

–

8197

Machine encoder type plate is not readable

3

AD

AD

–

–

–

–

8198

Machine encoder is not supported

3

BD2

CD

–

–

–

–

8199

Deviating encoder feedback

2

AD

AD

–

–

–

–

8550

Cybersecurity device lock status

1

–

–

–

–

E

E

8551

Uncontrolled carrier received

3

–

–

–

–

AD

–

8552

Sercos cycle time too short

3

–

–

–

–

AD

–

8553

Segment power consumption near limit

2

–

–

–

–

D

–

8555

Carrier moved beyond track end

3

–

–

–

–

AD

–

8560

Power stage hardware error detected

3

–

–

–

–

AD

–

8561

Segment to segment connection error detected

3

–

–

–

–

AD

–

8562

Carrier negotiation communication error detected

3

–

–

–

–

AD

–

8563

Encoder error detected

3

–

–

–

–

AD

–

8564

Carrier is lost

3

–

–

–

–

AD

–

8565

Track is not the first Sercos device on the LMC

3

–

–

–

–

AD

–

8566

LMC connected to the incorrect port of the track

3

–

–

–

–

AD

–

8567

Segment coil overload

3

–

–

–

–

AD

–

8568

Segment coil load is high

2

–

–

–

–

D

–

8569

Coil break detected

3

–

–

–

–

AD

–

8788

Wiring error detected

2

D

E

–

–

–

–

8790

Module error detected

3

D

E

–

–

–

–

8906

ControlMode invalid

3

AD

AD

–

–

–

–

8907

Encoder interface invalid

3

AD

AD

–

–

–

–

8908

Unintended motor operation detected

3

AD

E

–

–

–

–

8909

Motor type plate parameter invalid

3

AD

AD

–

–

–

–

8910

Reference value invalid

3

BD1

E

–

–

–

–

8915

Selected EncoderMode not supported

3

AD

AD

–

–

–

–

8916

Wrong ControlMode selected

2

AD

AD

–

–

–

–

8917

Machine encoder interface is invalid

3

AD

AD

–

–

–

–

8918

Machine encoder communication is not possible

3

BD2

CD

–

–

–

–

8919

Machine encoder type plate parameter is invalid

3

AD

AD

–

–

–

–

8958

Encoder communication not possible

3

BD2

CD

–

–

–

–

8959

Mains contactor error detected

3

-

-

BP1

BP1

–

–

8960

Invalid mains voltage mode setting

2

-

-

D

E

–

–

8961

Phase missing message

2

-

-

D

E

–

–

8969

Motor cable not connected

3

AD

AD

–

–

–

–

8974

Brake voltage too low

21)

32)

D1)

BD12)

E1)

D2)

–

–

–

–

8975

Motor commutation invalid

2

D

E

–

–

–

–

8976

Mains phases wiring not correct

3

–

–

BP1

BP1

–

–

8977

Motor temp. monitoring disabled

2

D

E

–

–

–

–

8979

STO_A and STO_B different levels

3

AD

AD

–

–

–

–

8980

Braking resistor not connected

3

BD2

BD2

BP

BP

–

–

8992

Braking resistor short circuit

3

AD

AD

AP

AP

–

–

8997

Parameter MotorIdentification invalid

3

AD

AD

–

–

–

–

1) for Lexium 62 Double Drive, Lexium 62 ILD Single Drive, and Lexium 52 only.

2) for Lexium 62 ILM only.

The device reactions can be changed by the functions FC_DiagConfigSet2(), FC_DiagConfigSubClassGroupSet(), and FC_DiagConfigSubClassDefaultSet().