Controller Description

Introduction

The controller is the main element of the TM5 System.

The families of controllers are:

oModicon M258 Logic Controller

oModicon LMC058 Motion Controller

The following graphic depicts a typical TM5 System with the LMC058 motion controller:

G-SE-0005468.2.gif-high.gif

 

 

Modicon M258 Logic Controller

Mechanical, hardware, and firmware features are described in the Modicon M258 Hardware Guide.

The following tables describes the controller references available for your TM5 System:

 

PCI

CAN

USB A

USB Pgr

Eth

SL

TM258LD42DT

0

0

1

1

1

1

TM258LD42DT4L

2

0

1

1

1

1

TM258LF42DT

0

1

1

1

1

1

TM258LF42DT4L

2

1

1

1

1

1

TM258LF66DT4L

2

1

1

1

1

1

TM258LF42DR

2

1

1

1

1

1

 

Embedded expert I/O

Embedded regular I/O

 

Fast Inputs

Fast Outputs

Regular Inputs

 

Digital Inputs

Digital Outputs

 

Analog Inputs

TM258LD42DT

2x

5

2

2

1x

12

12

0x

0

TM258LD42DT4L

2x

5

2

2

1x

12

12

1x

4

TM258LF42DT

2x

5

2

2

1x

12

12

0x

0

TM258LF42DT4L

2x

5

2

2

1x

12

12

1x

4

TM258LF66DT4L

2x

5

2

2

2x

12

12

1x

4

TM258LF42DR

2x

5

2

2

2x

6

6 Relays

0x

0

Modicon LMC058 Motion Controller

Mechanical, hardware, and firmware features are described in the Modicon LMC058 Hardware Guide.

The following tables describe the controller references available for your TM5 System:

 

PCI

CAN

USB A

USB Pgr

Eth

SL

ENC

LMC058LF42

0

2

1

1

1

1

1

LMC058LF424

2

2

1

1

1

1

1

 

Embedded expert I/O

Embedded regular I/O

 

Fast Inputs

Fast Outputs

Regular Inputs

 

Digital Inputs

Digital Outputs

 

Analog Inputs

LMC058LF42

2x

5

2

2

1x

12

12

0x

0

LMC058LF424

2x

5

2

2

1x

12

12

1x

4

M258 / LMC058 Controller Main Features

The following figure gives the main features of a controller:

G-SE-0001474.3.gif-high.gif

 

1   Controller

2a   PCI slot with cover

2b   PCI slot with cover removed

3   Controller Power Distribution Module (CPDM)

4   Embedded expert I/Os

5   Embedded regular I/Os

PCI Slots

There are two PCI slots to connect up to two interface modules depending on the controller reference.

The following figure shows the location of PCI slots of the controllers:

G-SE-0003299.3.gif-high.gif

 

 

The PCI modules are used for specific application expansions of the controller. They are inserted in the PCI slots of the controller:

Reference

Type

Description

TM5PCRS2

Serial line

TM5 interface electronic module, 1 RS-232, electrically isolated

TM5PCRS4

Serial line

TM5 interface electronic module, 1 RS-485, electrically isolated

TM5PCDPS

Profibus DP

TM5 interface electronic module, 1 RS-485, electrically isolated

For more details refer to the Modicon TM5 PCI Modules Hardware Guide.

NOTICE

ELECTROSTATIC DISCHARGE

oVerify that empty PCI slots have their covers in place before applying power to the controller.

oNever touch an exposed PCI connector.

Failure to follow these instructions can result in equipment damage.

Controller Power Distribution Module (CPDM)

The distribution of power by the CDPM consists of three dedicated electrical circuits:

Designation

Description

24 Vdc embedded expert modules power

24 Vdc power that serves the embedded expert I/O modules of the controller and the encoder (depends on references)

24 Vdc Main power

24 Vdc power that serves the electronics of the controller and generates independent power for:

oPCI communication modules (depends on references),

oModbus connected devices,

oUSB keys,

oElectronics of the embedded regular I/O,

oTM5 power bus that serves the expansion modules.

24 Vdc I/O power segment

The 24 Vdc power that serves:

othe embedded regular I/O,

othe sensors and actuators connected to the embedded regular I/O,

othe expansion modules,

othe sensors and actuators connected to the expansion modules,

othe external devices connected to the Common Distribution Modules (CDM).

The following figure shows the terminal block assignments of the CPDM:

G-SE-0002870.4.gif-high.gif

 

1   24 Vdc embedded expert modules power

2   24 Vdc Main power

3   24 Vdc I/O power segment

Embedded Expert I/Os

The following figure shows the location of the expert I/Os of the controller:

G-SE-0002251.3.gif-high.gif

 

 

The controllers have two embedded expert I/O groups. Each group contains:

o5 fast inputs

o2 regular inputs

o2 fast outputs

Each group can be configured as:

o1 to 4 simple High Speed Counters (HSC)

o1 main HSC

o1 Pulse Width Modulated (PWM) output

o1 frequency generator

o1 encoder interface

Fast inputs resolution is up to 200 kHz.

NOTE: When a fast input is not used by special function, it can be used as a regular input.

Fast outputs resolution is up to 100 kHz.

NOTE: When a fast output is not used by special function, it can be used as a regular output.

Embedded Regular I/Os

The following figure shows the location of the embedded regular I/Os of the controller:

G-SE-0000768.3.gif-high.gif

 

 

The following table gives a short description of the different regular I/Os embedded in the controller, depending on the controller reference:

Regular I/Os

Short Description

Digital Inputs

24 Vdc sink / 1 or 2 wires / input Type 1

Digital Outputs

24 Vdc source / 1 wire / transistor / 0.5 A

Analog Inputs

12 bit resolution / -10...+10 Vdc / 0...20 mA / 4...20 mA

Relay Outputs

2 A / 30 Vdc / 240 Vac