TM5 Expansion Modules General Description
The range of expansion modules includes:
oTM5 Compact I/O modules with integrated electronic modules
oTM5 Digital I/O modules
oTM5 Analog I/O modules
oTM5 Temperature Analog modules
oTM5 Analog Strain modules
oTM5 Expert modules
oTM5 Transmitter - Receiver modules
oTM5 Power distribution modules
oTM5 Common distribution modules
oTM5 Communication Modules
oTM5 Dummy modules
Compact, digital, and analog input modules convert measured values (voltages, currents) into numerical values that can be processed by the controller.
Compact, digital, and analog output modules convert controller-internal numerical values into voltages or currents.
Expert modules are used for counting. They use either a Synchronous Serial Interface (SSI) encoder, incremental encoder, or event counting.
The transmitter and receiver modules handle the communication between remote modules via expansion bus cables.
Power distribution modules are used to manage the power supply for the various I/O modules.
Common distribution modules provide 0 Vdc and/or 24 Vdc terminal connections for the 24 Vdc I/O power segment(s) integrated into the bus bases, which expand the wiring possibilities for sensors and actuators.
The dummy module is a non-functional module. This module is used to separate modules which have specific thermal or EMC requirements, or as a placeholder for later system expansion.
The communication module is used to connect complex devices of the TM5. This communication module can only be used with the TM5NS31 Sercos interface module.
Compact I/O Expansion Features
Reference |
Number of Channels |
Voltage/Current |
---|---|---|
12 digital inputs |
24 Vdc / 3.75 mA |
|
6 digital outputs |
24 Vdc / 0.5 A |
|
4 analog inputs |
-10...+10 Vdc 0...20 mA/4...20 mA |
|
2 analog outputs |
-10...+10 Vdc 0...20 mA |
|
12 digital inputs |
24 Vdc / 3.75 mA |
|
8 digital outputs |
24 Vdc / 0.5 A |
|
24 inputs |
24 Vdc / 3.75 mA |
|
12 relays NO contact |
24 Vdc / 230 Vac 2 A |
|
24 digital inputs |
24 Vdc / 3.75 mA |
|
18 digital outputs |
24 Vdc / 0.5 A |
|
8 analog inputs |
0...20 mA / 4...20 mA |
|
8 analog outputs |
0...20 mA |
|
4 analog inputs |
-10...+10 Vdc |
|
4 analog inputs |
0...20 mA / 4...20 mA |
|
4 analog outputs |
-10...+10 Vdc |
|
4 analog outputs |
0...20 mA |
|
8 analog inputs |
-10...+10 Vdc |
|
8 analog outputs |
-10...+10 Vdc |
Digital I/O Expansion Features
Reference |
Number of Channels |
Voltage/Current |
---|---|---|
2 inputs |
24 Vdc / 3.75 mA |
|
2 fast inputs |
24 Vdc / 10.5 mA |
|
4 inputs |
24 Vdc / 3.75 mA |
|
6 inputs |
24 Vdc / 3.75 mA |
|
12 inputs |
24 Vdc / 3.75 mA |
|
16 inputs |
24 Vdc / 2.68 mA |
|
2 inputs |
100...240 Vac |
|
4 inputs |
100...240 Vac |
|
6 inputs |
100...120 Vac |
|
2 outputs |
24 Vdc / 0.5 A |
|
4 outputs |
24 Vdc / 0.5 A |
|
6 outputs |
24 Vdc / 0.5 A |
|
12 outputs |
24 Vdc / 0.5 A |
|
16 outputs |
24 Vdc / 0.5 A |
|
4 outputs |
24 Vdc / 2 A |
|
8 outputs |
24 Vdc / 2 A |
|
2 relays C/O contact |
30 Vdc / 230 Vac 5 A |
|
4 relays NO contact |
30 Vdc / 230 Vac 5 A |
|
2 outputs |
230 Vac / 1 A |
|
8 inputs |
24 Vdc / 7 mA |
|
4 outputs |
24 Vdc / 0.5 A |
|
4 digital inputs |
24 Vdc / 3.3 mA |
|
2 digital outputs |
24 Vdc / 0.5 A |
|
1 analog input |
-10...+10 Vdc 0...20 mA / 4...20 mA |
|
1 analog output |
-10...+10 Vdc 0...20 mA |
Reference |
Number of Channels |
Voltage/Current |
---|---|---|
2 inputs |
-10...+10 Vdc 0...20 mA / 4...20 mA |
|
4 inputs |
-10...+10 Vdc 0...20 mA / 4...20 mA |
|
2 inputs |
-10...+10 Vdc 0...20 mA |
|
4 inputs |
-10...+10 Vdc 0...20 mA |
|
2 outputs |
-10...+10 Vdc 0...20 mA |
|
2 outputs |
-10...+10 Vdc 0...20 mA |
|
4 outputs |
-10...+10 Vdc 0...20 mA |
|
4 outputs |
-10...+10 Vdc 0...20 mA |
Temperature Analog Expansion Features
Reference |
Number of Channels |
Sensor Type |
---|---|---|
2 inputs |
PT100/1000 |
|
4 inputs |
PT100/1000 |
|
2 inputs |
Thermocouple J, K, N, S |
|
6 inputs |
Thermocouple J, K, N, S |
Analog Strain Gauge Input Electronic Module Features
Reference |
Number of Channels |
Sensor Type |
---|---|---|
1 input |
Full-bridge strain gauge |
Reference |
Number of Channels |
Encoder Inputs |
---|---|---|
1 |
5 Vdc Symmetrical |
|
1 |
24 Vdc Asymmetrical |
|
2 |
24 Vdc Asymmetrical |
|
1 |
5 Vdc Symmetrical |
|
1 |
5 Vdc Symmetrical |
Transmitter-Receiver Expansion Features
Reference |
Modules Description |
---|---|
TM5 data transmitter electronic module. |
|
TM5 data transmitter electronic module. It also distributes power to the TM7 bus. |
|
TM5 data receiver electronic module. It also distributes power to the TM5 bus and to the 24 Vdc I/O power segment. |
Power Distribution Expansion Features
Reference |
Modules Description |
---|---|
24 Vdc I/O power segment supply |
|
24 Vdc I/O power segment supply with integrated fuse |
|
24 Vdc I/O power segment supply and TM5 bus supply |
|
24 Vdc I/O power segment supply with integrated fuse and TM5 bus supply |
|
FieldBus Interface 24 Vdc power supply |
Common Distribution Expansion Features
Reference |
Number of Channels |
Voltage |
---|---|---|
12 |
0 Vdc |
|
12 |
24 Vdc |
|
2 x 5 |
0 Vdc - 24 Vdc |
|
2 x 6 |
0 Vdc - 24 Vdc |
Reference |
Number of Channels |
Voltage |
---|---|---|
– |
– |
Match Software and Hardware Configuration
The I/O that may be embedded in your controller is independent of the I/O that you may have added in the form of I/O expansion. It is important that the logical I/O configuration within your program matches the physical I/O configuration of your installation. If you add or remove any physical I/O to or from the I/O expansion bus or, depending on the controller reference, to or from the controller (in the form of cartridges), then you must update your application configuration. This is also true for any field bus devices you may have in your installation. Otherwise, there is the potential that the expansion bus or field bus no longer function while the embedded I/O that may be present in your controller continues to operate.
|
UNINTENDED EQUIPMENT OPERATION |
Update the configuration of your program each time you add or delete any type of I/O expansions on your I/O bus, or you add or delete any devices on your field bus. |
Failure to follow these instructions can result in death, serious injury, or equipment damage. |
Refer to the TM5 Expansion Modules Configuration Programming Guide.